SUPER THICK - SUPER FLAT CONCRETE FLOORS

High-Performance Super Flat Placement on 24”–60” Industrial Slabs

Super flat floors become exponentially more demanding as slab thickness increases.

At a large-scale chemical facility, a 350,000 square foot industrial floor required placement across slab thicknesses ranging from 24 inches to 60 inches. On slabs of this magnitude, traditional screed control methods become inefficient, and achieving high flatness numbers is significantly more difficult.

MAKO Screed Support Systems were paired with the Lura Lightning Strike Roller Screed to manage elevation control across extreme slab depths.

On one critical section of the project, the system achieved:

FF/FL = 108 / 80

Those numbers represent elite super flat performance — especially on slab thicknesses extending up to five feet.

The combination of mechanically adjustable MAKO screed supports and the high-performance Lightning Strike roller screed provided consistent grade control across long runs. Mechanical elevation control reduced reliance on improvised shimming and minimized variability across reinforced sections.

On thick industrial placements, production efficiency matters as much as flatness. The MAKO/Lura configuration delivered both.

The project recorded:

  • Slab thickness from 24” to 60”

  • 350,000 SF total floor area

  • Achieved FF/FL 108/80 on critical floor section

  • Approximately 30% labor cost savings

Because the slab surface was established accurately during strike-off, finishing time was reduced. Crews spent less time correcting deviations and more time refining surface quality.

On super thick industrial slabs, concrete volume, reinforcement density, and hydrostatic pressure introduce variables that compound quickly. Mechanical screed support with precise adjustment mitigates those variables and stabilizes the placement process.

For chemical plants, manufacturing facilities, and high-load industrial floors where flatness, levelness, and production efficiency are non-negotiable, the MAKO Screed Support System paired with the Lura Lightning Strike Roller Screed delivers measurable performance at scale.

24 to 60 inches thick.
350,000 square feet.
FF/FL 108 / 80.
30% labor savings.

Engineered for extreme thickness.
Designed for elite flatness.
Proven on industrial-scale placements.